Thursday, February 28, 2013

All About Small Wind Turbines

How do residential wind turbines work?
A wind turbine, which is installed on top of a tall tower, collects kinetic energy from the wind and converts it to electricity that is compatible with a home's electrical system. In a residential application with net metering, a home is served simultaneously by the wind turbine and a local utility. If the wind speeds are below cut-in speed (usually a minimum of 2 or 3 meters per second is required) there will be no output from the turbine and all of the needed power is purchased from the utility. As wind speeds increase, turbine output increases and the amount of power purchased from the utility is proportionately decreased. When the turbine produces more power than the house needs, the extra electricity can be sold to the utility if such arrangements are available. All of this is done automatically.


Don't I have to take wind measurements for a year or more? 
For many residential systems the cost of taking wind measurements is not justified. Wind resource data provided by Environment EU is often sufficient for an experienced evaluated to predict wind turbine performance. For larger turbines and larger investments, it may be wise to collect more detailed data by location.
What about towers? 
A rule of thumb for proper and efficient operation of a wind turbine is that the tower height (turbine hub height) should be at least 10 meters above anything within 100 meters of the tower. Typically, 25 to 37 meter towers may be supplied along with the wind turbine, which usually avoids turbulence from buildings and trees on most sites. Wind speed increases the higher you go above ground, and it also becomes less turbulent. In addition, electricity generation from a turbine increases exponentially with wind speed. Thus, relatively small investments in increased tower height can yield very high rates of return in electricity generation. For instance, installing a 10 kW generator on a 30 meter tower rather than an 18 meter tower involves a 10% increase in overall system cost but can result in ~30% more power. Several different types of towers are available, depending upon which manufacturer you select. Each type has its advantages; the most economical tower is the ‘guyed lattice’ tower, but a hinged tower may be easier for you to install yourself and provides easier access for maintenance.
How reliable are wind turbines? Much maintenance?
Most small turbines have very few moving parts and do not require any regular maintenance. They are designed for a long life (up to 20 years) and operate completely automatically.
How would I have a wind turbine installed at my home? Most dealers offer either complete turnkey (ready-to-operate) installations or the option to purchase direct from the factory and install the system yourself. The first option offers more customer support from the company. Self-installation offers significant savings and a hands-on understanding of the turbine. Prospective owners can discuss the options available with manufacturers to decide which method best suits their budget and technical skills.
Approach buying the equipment as you would any major purchase. You may begin this process on our Help with Planning page. You will need to weigh costs and various degrees of rugged/durable designs. Obtain and review the product literature from several manufacturers, and research those you want to pursue to ensure they are recognized businesses and their parts and service will be available when you need them. Find out how long the warranty lasts and what it includes, and ask for references of customers with installations similar to the one you are considering. Ask system owners about performance, reliability, maintenance and repair requirements, and whether the system is meeting their expectations.
How many turbines to power a household or farm? 
For a home or farm, one turbine is normally installed. The turbine's size is chosen to meet the energy requirements given the available wind resource.
What about new small wind turbines that run at very low wind speeds?
Many companies have developed turbines that run at low wind speeds. But because the energy available in the wind is a function of the cube of the wind speed, there is very little energy available to be harvested at wind speeds less than 3 or 4 m/s (10 or 14 kilometers per hour). If you are considering the purchase of a small wind turbine for use in a low wind speed location, shop for turbines with good low wind speed performance; this may mean turbines with larger-than-average rotor diameters for their rated power.
Is a windmill or an electrical wind turbine better for pumping water? 
To pump water using wind energy, you need to place a windmill directly above your pumping site since windmills pump water through mechanical motion rather than using electricity. While this may be appropriate for some users, the wind speed at their desired pumping site may not be strong enough or may be obstructed by trees, embankments, etc. or the foundation at the pumping site may not be stable enough to install a windmill. Therefore, for some users, it may be more desirable to erect an electricity-generating wind turbine where the wind is favorable and run electrical cable to the pumping location, where you use an electrical water pump. Which is more practical and economically feasible for you depends on your property and wind regime.


Small Wind Economics
Will a small wind turbine save me money? 
Since energy conservation is usually less expensive than energy production, making your house or farm more energy-efficient first will likely reduce the amount of investment in a wind system to meet your needs. Most wind system purchasers have done all the reasonable efficiency measures first.
A wind turbine typically lowers a household electricity bill by 50% to 90%. It is not uncommon for wind turbine owners with total-electric homes to have monthly utility bills of only $8 US to $15 EU for nine months of the year in the EU. In northern parts of the EU. where less air conditioning is used the bills can be very low year-round. The amount of money a small wind turbine saves you in the long run will depend upon your electricity costs, the amount of electricity you use, the average wind speed at your site, and other factors.
How much does a wind system cost? 
It depends on the size of the turbine and electric demands. But you can also build your own homemade wind turbine easily... See: homemade 1 kW wind turbine
What should I watch out for in buying a small wind turbine? 
"If it seems too good to be true, it probably is" are words to keep in mind when shopping for a small wind turbine. Over the years, a steady stream of "breakthrough" wind turbines has promised exceptional performance at an incredibly low price. Sometimes the claimed performance violates the laws of physics, promising more power than the total kinetic energy available in the wind-stream that is intercepted by the rotor's swept area. Most of the popular models of small wind turbines operate at about the same efficiency. The energy production you should expect will be closely related to the swept area of the rotor blades, which is based on the diameter of the rotor. If you are offered a product that promises to run your whole house with a turbine that is much smaller than conventional products, it's time to start asking hard questions.
How do small turbine costs compare to other alternatives? 
Small wind turbines (ranging in size from 250 watts to 50 kW) are often the least expensive source of power for remote sites that are not connected to the utility system. Hybrid systems -- wind/photo-voltaic, wind/diesel, and other combinations -- can often provide the most efficient and cost-effective option for rural electrification. Photo-voltaic (PV) -- the direct conversion of sunlight into electricity -- is often used to supplement wind power since PV tends to operate best in low wind months. Diesel generators or batteries can be used for backup power and to maintain power production during low wind seasons.
One study of an Arctic community with annual average wind speeds of 15 mph (24 kilometers per hour) compared the cost of a 500-kW diesel system to that of a 200-kW diesel generator and four mid-sized wind turbines. It found that the wind/diesel combination cost considerably more to install ($378,000 EU versus $125,000 EU), but would deliver fuel savings of $90,000 EU per year, paying for itself in less than three years.
Small Wind and Your Environment
Do wind turbines make noise or interfere with TV reception? 
Small wind turbines do make some noise, but this is not a problem as long as the turbine is well-sited and located at least 200 meters from occupied buildings. Small wind turbines do not interfere with TV reception. See our Social, Environmental, and Other Considerations page for more details
Do small wind turbines kill birds? 
Anecdotal evidence indicates that birds occasionally collide with small wind turbines, as they do with any other type of structure. However, such events are rare and very unlikely to have any impact on bird populations. House cats in the EU, by contrast, are estimated to kill roughly one billion birds each year. Statistically, a single house cat is a much greater threat to birds than a small wind turbine. See our Social, Environmental, and Other Considerations page for more details
Are small wind turbines safe? 
·         Yes. However, neighbors who are uneasy about a nearby homeowner installing a small wind turbine may raise all sorts of questions about safety. Brief answers to some of these concerns:
  • Falling tower: Thousands of wind turbines are installed in the EU, and their safety track record is excellent. Trees are much more likely to fall than a properly installed wind turbine, but no setbacks or minimum property sizes are required for trees.
  • Safety of utility repair personnel during a power outage: Small wind systems shut down automatically in the event of a power outage, and will not energize a dead power line.
  • Ice throw from rotor blades: Ice buildup makes wind turbine blades less aerodynamic, so that they turn more slowly. Typically, ice will drop to the base of the turbine tower instead of being thrown.
  • Children climbing the tower and falling: Possible, but wind turbines should be treated no differently than other climbable structures such as water towers or amateur radio antennas.

Small Wind Grid Connection and Legal Issues
Will my utility allow me to hook up a wind generator? 
More and more provincial and regional utilities in EU have been developing and implementing interconnection and net metering policies to allow customers to buy/sell electricity to/from the national grid. Please contact your utility directly to find out their most recent news regarding interconnection and net metering.


Will I have to change any of the wiring in my house? 
No. A wind turbine can easily be installed at virtually any existing home without the need to change any wiring or appliances..
Will my local government allow me to install a wind turbine? 
A wind turbine is a tall structure that normally requires a building permit. Zoning regulations often limit the height, placement, and other characteristics of "appurtenant" structures, so a conditional (special) use permit or variance may be necessary. It's usually best to let your neighbors know about your installation. Be prepared to answer questions and clear up common misconceptions with well-documented facts about small wind turbines.


Wednesday, February 27, 2013

Cost Saving with Small Wind Turbines


Small wind turbines have a high potential to be part of a decentralized renewable energy system. Though costs are high and profitability is still low. For several years now the small wind industry has been expected to reach a tipping point with an increase in sales volume and a drop in production costs. This assumption is being analyzed in this paper and further saving potentials in small wind turbine production costs are outlined. Based on small wind market reports in several countries a global market analysis for small wind turbines in the range of 1 kW to 5 kW has been performed. From the findings a relevant set of manufacturers have been selected to study manufacturing methods and development trends.

The global market segment has a size of 22 000 small wind turbines annually with China, the United States and Great Britain as leading countries. The sales of market leaders can be estimated to be between 1000 and 2000 units a year. For the main components potential future cost savings are being discussed.
The tower is found to be the part with the major saving potentials. Measures to lower production and installation cost include centrifugal casted, segmented fiberglass towers and slip-joint techniques to connect the tower segments.

This article focuses on grid-tied systems with capacities from 1 kW up to 5 kW rated power and takes on the U.S. Small Wind Industry Road map's thesis that the industry “is close to the ‘tipping point’ where production volumes would skyrocket, causing production costs to plummet”. There is a lot of empirical evidence proving further high expectations on imminent production and sales increase such as a “huge potential” and an “age for the industry to boom and prosper“ or an potential annual energy yield of 1.5 TWh for Great-Britain. However, the expectations on plummeting production costs need to be backed by specific measures in design, manufacturing, logistics or installation cost.

Present prices for small wind turbines range from 2300 €/kW to 4600 €/kW compared to about 1000 €/kW in large wind . Amortization of investments without state subsidies is only viable in off-grid applications and on sites with high wind yields. The objective of this poster is to presents cost saving potentials of small wind turbines.

Blades: Savings of about 70% with change to large scale industrial processes such as matched metal molding, pultrusion or RTM-Molding, DLR has developed a filament winding process for small wind blades manufacturing at an industrial scale which has not been put into practice so far.
Generator: Production costs for permanent magnet generators are made up to 70% of material with rare earth elements prices being the main cost driver. Fixed cost degression is possible though it only has limited effect on the overall price.

Bearings: Early small wind turbines used bearings with additional bearing flanges in their machine housing. These flanges were casted and machined parts and drove costs up. Present bearing concepts have integrated the bearings into the housing and thereby cut costs by approximately two thirds.


Tower: The tower is the component with the main effect on the overall price of the small wind system. Manufacturing choices concern raw material, joining processes and surface protection. Furthermore the tower design and quality has effects on installation, logistic and life cycle cost.

Tower design using new structure materials is under development and has large potential to reduce cost. Significant cost savings can come from centrifugal casted, segmented fiberglass tower and slip-joining concepts for the tower segments.


Controller and inverter: Inverter technology is largely derived from photo-voltaic applications and costs are estimated at 0.50 €/W [9]. Therefore small wind inverter technology benefits from manufacturing and R&D investments that have been driven by the larger PV industry and will continue to do so.


Logistics: To facilitate shipment and work sharing in international value chains worldwide the length and width of a 20' sea freight container as an international standard should be met. 

The article that production costs may plummet has been partly proven right. The large cost potentials by industrial composites manufacturing processes for rotor blades have been realized by a few large small wind and component manufacturers in the 1-kW- to 5-kW segment with annual production volumes near 1000 units. Further cost savings have been realized by improved bearing concepts in turbine design and by benefiting from R&D efforts on inverter by the PV-industry.

After all annual sales volume is a limiting factor for smaller companies to invest in cost cutting technologies. Future potentials will come from innovations in tower design and manufacturing technology.

Tuesday, February 26, 2013

Small Wind Turbines for Home

Generate electricity at home with small-scale windturbines. Wind turbines harness the power of the wind and use it to generateelectricity. Forty percent of all the wind energy in Europe blows over the UK, making it an ideal country for domestic turbines (known as 'micro-wind' or 'small-wind' turbines). A typical system in an exposed site could easily generate more power than your lights and electrical appliances use.

 Wind Turbine 500 Watt
The benefits of wind turbines
Cut your electricity bills:
Wind is free, so once you've paid for the initial installation your electricity costs will be reduced. 
Get paid for what you generate:
Through Feed-in-Tariffs, you get paid for the electricity you generate even if you use it. What you don't use, you can export to the local grid - and get paid for that too.
Cut your carbon footprint:
Wind electricity is green,renewable energy and doesn't release any harmful carbon dioxide or other pollutants.
Store electricity for a calm day:
If your home isn't connected to the national grid you can store excess electricity in batteries and use it when there is no wind.
Costs, savings and earnings;
Costs:
The cost of a system will depend on the size and the mounting method: building-mounted turbines cost less to install than pole-mounted ones. For equipment and installation, with VAT at 5%:
  1.     Roof-mounted 1 kW micro-wind system costs around £2,000
  2.     2.5 kW pole-mounted system costs around £15,000
  3.     6 kW pole-mounted system costs around £22,500. 
Wind Turbine 1 kW

Maintenance:
Maintenance checks are necessary every few years, and will generally cost around £100 to £200 per year depending on turbine size. A well-maintained turbine should last more than 20 years, but you may need to replace the inverter at some stage during this time, at a cost of £1,000 to £2,000 for a large system.
For off-grid systems, batteries will also need replacing, typically every six to ten years. The cost of replacing batteries varies depending on the design and scale of the system. Any back-up generator will also have its own fuel and maintenance costs.
Savings:
Building-mounted turbines tend to produce less electricity per kW than pole-mounted ones. A well-sited 6 kW turbine can generate around 10,000 kWh and the equivalent of around 5.2 tonnes of carbon dioxide a year.
NOTE: If you want to build your own small home turbine also see http://easywindenergy.blogspot.de/2013/02/homemade-1-kw-wind-turbine.html
How do wind turbines work?
Wind turbines use large blades to catch the wind. When the wind blows, the blades are forced round, driving a turbine which generates electricity. The stronger the wind, the more electricity produced.
There are two types of domestic-sized wind turbine:
Pole mounted: These are free standing and are erected in a suitably exposed position, often around 5 kW to 6 kW.
Building mounted: these are smaller than mast mounted systems and can be installed on the roof of a home where there is a suitable wind resource. Often these are around 1 kW to 2 kW in size.
Wind turbines are eligible for the EU countries Feed-in-Tariffs which means you can earn money from the electricity generated by your turbine. You can also receive payments for the electricity you don't use and export to the local grid. To be eligible, the installer and wind turbine product must be certified under the Micro-generation Certification Scheme (MCS). If your turbine is not connected to the local electricity grid (known as off grid), unused electricity can be stored in a battery for use when there is no wind. Please note that the Feed-in Tariffs scheme is not available in Northern Ireland.
This video focuses on two electricity-generating technologies for the home: wind turbine and solar electricity.


Monday, February 25, 2013

How to Build a Homemade Wind Generator



If you live in a windy part of the country, you are sitting on a goldmine. Build a homemade wind generator and save money on electricity. This is relatively simple and can be done in a weekend or two simply using a steel bicycle frame, plastic 2-liter pop bottles, zip ties and a treadmill motor. The energy from this device will help to decrease dependence on external (out of house) power sources and changing energy bills. This device can also be used to power pumps that work in deep wells or other farm equipment that is too far out to be hooked up to conventional sources without significant expense.

Instructions       
       Step 1
Obtain a motor from a treadmill. The easiest location to find these are at apartments near colleges in the spring where students put them out by the dumpster for anyone to claim. Craigslist and Free cycle are also potential sources of old treadmill motors. These motors can be spun from an external source to generate electricity.
        Step 2
Weld the motor so that it is perfectly centered onto the axle of a bicycle pedal (with the pedal removed and out of the way). This may require a temporary scaffolding to be built for alignment but is an important step. For help on welding, browse other articles at this website. Mount the motor housing by welding a pipe that bridges the area from the frame to the motor housing, making sure that the motor is firmly in place and that the housing does not spin when the axle of the motor does.
  
     Step 3
Make the blades by zip-tying plastic from pop bottles at an angle among the spokes so that the wind makes the wheel spin when the wind blows. The pop bottle plastic is removed by cutting a 2-inch strip from the bottle in a spiraling path that allows a long strip to be cut. The zip ties are connected through holes in the plastic that can be made with a hole punch. If there is still a gap that must be filled on the spoke but the plastic is too short, just continue it with another piece that is zip tied in place. There should be an area of the wheel covered with these blades that is 33 percent of the entire face of the wheel that the wind will push.
      Step 4
Cut the blades so that they do not contact anything as they spin. Anything that touches the blades as they spin is likely to get hurt, so do not leave this device in the reach of children. The rest of the bike can be cut away to save on space or to add to the aesthetics of the generator. Mount the generator (preferably up high). If the generator makes a little noise as the blades whirl through the air, it will help to keep animals away, though it can bother some neighbors.
       Step 5
Mount the generator as high as possible (on a strong and stable pole is best) and run the wires from the generator to the desired location for power. Do not hook up a battery to this system without consulting an electrician since batteries can overcharge and can also run the motor instead of receiving a charge from it. One way to help keep the batteries from overcharging is to add a heat sink to burn off extra energy in the form of heat to run a water heater of other device.