Small wind turbines and basic components

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Wind turbines used to generate electricity come in a wide variety of sizes. Large wind turbines, which are usually installed in clusters called wind farms, can generate large amounts of electricity. Large wind turbines may even produce hundreds of megawatts (MW) of electricity - enough to power hundreds of homes. Small wind turbines which are generally defined as producing no more than 100 kW of electricity, are designed to be installed at homes, farms and small businesses either as a source of backup electricity, or to offset use of utility power and reduce electricity bills. Very small wind turbines (20-500 watt units) are used to charge batteries for sail boats and other recreational uses.

Wind turbine.

A small wind energy system could prove to be a practical and economical source of electricity for your home or farm if some or all of the following are true:

• Your property has a good wind resource.
• Your property is at least one acre in size.
• Your local zoning ordinances allow wind turbines.
• Your electricity bills tend to be high.
• Your property does not have easy access to utility lines, i.e. off electrical power grid.
• You are comfortable with making long-term investments.
• Turbine is 250-300 m away from your neighbour's house (closer for small turbines i.e. 1 kW).

Types of Wind Turbines

There are two basic types of wind turbines: horizontal axis wind turbines and vertical axis wind turbines. Horizontal axis turbines (more common) need to be aimed directly at the wind. Because of this, they come with a tail vane that will continuously point them in the direction of the wind. Vertical axis turbines work whatever direction the wind is blowing, but require a lot more ground space to support their guy wires than horizontal axis wind turbines.

 Two basic wind turbines, horizontal axis and vertical axis.

Components of Wind Energy Systems

The basic components of a typical wind energy system are shown on following figure.

Components of a wind energy system.

 These basic components include:

• A rotor, consisting of blades with aerodynamic surfaces. When the wind blows over the blades, the rotor turns, causing the generator or alternator in the turbine to rotate and produce electricity.
• A gearbox, which matches the rotor speed to that of the generator/alternator. The smallest turbines (under 10 kW) usually do not require a gearbox.
• An enclosure, or nacelle, which protects the gearbox, generator and other components of the turbine from the elements.
• A tail vane or yaw system, which aligns the turbine with the wind.

If you plan on building a horizontal axis wind turbine, you will need a tower on which to mount the turbine (vertical axis turbines are usually built on the ground).

Several types of towers are available:

• Guyed lattice towers, where the tower is permanently supported by guy wires. These towers tend to be the least expensive, but take up a lot of space on a yard. A radio broadcast tower is a good example of a guyed lattice tower.
• Guyed tilt-up towers, which can be raised and lowered for easy maintenance and repair.
• Self-supporting towers, which do not have guy wires. These towers tend to be the heaviest and most expensive, but because they do not require guy wires, they do not take up as much space on a yard.

An important factor in how much power your wind turbine will produce is the height of its tower. The power available in the wind is proportional to the cube of its speed. This means that if wind speed doubles, the power available to the wind generator increases by a factor of 8 (2 x 2 x 2 = 8). Since wind speed increases with height increases to the tower height can mean enormous increases in the amount of electricity generated by a wind turbine.

 Relationship between wind speed and wind power.

It has been recommended that towers be 24-37 m (80- 120 ft) high. Installing a wind turbine on a tower that is too short is like installing a solar panel in a shady area. At a minimum, mount a wind turbine high enough on a tower that the tips of the rotor blades remain at least 9 m (30 ft) above any obstacle within 90 m (300 ft).

Make sure to check local laws about height restrictions for wind turbine towers. Use a tower approved by the wind turbine manufacturer otherwise the warranty on the turbine may become invalid. Also ensure the tower is connected to an underground metal object to ground the tower in case of a lightning strike.

You need a disconnect switch that can electrically isolate the wind turbine from the rest of the wind energy system. An automatic disconnect switch is necessary to prevent damage to the rest of the system in case of an electrical malfunction or a lightning strike. It also allows maintenance and system modifications to be safely made to the turbine. There are other system components you may choose or need to purchase. You may need batteries to store excess energy generated by the wind turbine. Because energy is stored in batteries as DC power, you may need an inverter to convert power from the batteries to the AC power required to run electrical appliances in your home.

 Diagram of a grid-tied wind electric system.

If your home or farm is connected to the power grid on windier days you may be able to "sell" excess power generated by your wind turbine to your utility. Then, at other times when your turbine cannot generate all the power you need, you would buy power from the grid. This concept is called "net metering", or "net billing". Net metering is currently unavailable in most parts of Ontario, but may be available fall 2003. Contact your local utility or Hydro One.

Even if net metering is unavailable, you might be able to reduce your power bills by using the electricity you generate using a grid-connected wind turbine. If you do this, then you would not have to buy as much electricity from your utility.

If you do connect your wind turbine to the grid, your utility will require a transfer switch between the wind turbine and the utility line as a well as a two-way meter to keep track of the energy you have stored in and taken from the power grid. It is very important that your wind generator meets certain standards and that it does not pose a risk to your utility's personnel or equipment. It is also important that the quality of power coming from your turbine adequately matches the electrical characteristics in your utility's power grid.

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Wind Generator

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The wind turbine generator converts mechanical energy to electrical energy.
Wind turbine generators are a bit unusual, compared to other generating units you ordinarily find attached to the electrical grid. One reason is that the generator has to work with a power source (the wind turbine rotor) which supplies very fluctuating mechanical power (torque).
These pages assumes that you are familiar with the basics of electricity, electromagnetism, and in particular alternating current. If any of the expressions volt (V), phase, three phase, frequency, or Hertz (Hz) sound strange to you, you should take a look at the Reference Manual on Electricity and read about alternating current, three phase alternating current, electromagnetism and induction before you proceed with the following pages.

Wind genearator

Generating Voltage (tension)
On large wind turbines (above 100-150 kW) the voltage (tension) generated by the turbine is usually 690 V three-phase alternating current (AC). The current is subsequently sent through a transformer next to the wind turbine (or inside the tower) to raise the voltage to somewhere between 10,000 and 30,000 volts, depending on the standard in the local electrical grid.
Large manufacturers will supply both 50 Hz wind turbine models (for the electrical grids in most of the world) and 60 Hz models (for the electrical grid in America).
Cooling System
Generators need cooling while they work. On most turbines this is accomplished by encapsulating the generator in a duct, using a large fan for air cooling, but a few manufacturers use water cooled generators. Water cooled generators may be built more compactly, which also gives some electrical efficiency advantages, but they require a radiator in the nacelle to get rid of the heat from the liquid cooling system.
Starting and Stopping the Generator
If you connected (or disconnected) a large wind turbine generator to the grid by flicking an ordinary switch, you would be quite likely to damage both the generator, the gearbox and the current in the grid in the neighbourhood.
You will learn how turbine designers deal with this challenge in the page on Power Quality Issues , later.

Small wind generator

Design Choices in Generators and Grid Connection
Wind turbines may be designed with either synchronous or asynchronous generators, and with various forms of direct or indirect grid connection of the generator.
Direct grid connection mean that the generator is connected directly to the (usually 3-phase) alternating current grid.
Indirect grid connection means that the current from the turbine passes through a series of electric devices which adjust the current to match that of the grid. With an asynchronous generator this occurs automatically.

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Wind Turbines and Power Quality Issues

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The buyer of a wind turbine does not need to concern himself with local technical regulations for wind turbines and other equipment connected to the electrical grid. This responsibility is generally left to the turbine manufacturer and the local power company.
For the people who are technically minded, we go into some of the electro-technical issues involved in connecting a turbine to the grid on this page.

Power quality

The term "power quality" refers to the voltage stability, frequency stability, and the absence of various forms of electrical noise (e.g. flicker or harmonic distortion) on the electrical grid. More broadly speaking, power companies (and their customers) prefer an alternating current with a nice sinusoidal shape, such as the one in the image above. 

Starting and Stopping a Turbine
Most electronic wind turbine controllers are programmed to let the turbine run idle without grid connection at low wind speeds. (If it were grid connected at low wind speeds, it would in fact run as a motor). Once the wind becomes powerful enough to turn the rotor and generator at their rated speed, it is important that the turbine generator becomes connected to the electrical grid at the right moment.
Otherwise there will be only the mechanical resistance in the gearbox and generator to prevent the rotor from accelerating, and eventually over-speeding. (There are several safety devices, including fail-safe brakes, in case the correct start procedure fails).

Soft Starting with Thyristors
If you switched a large wind turbine on to the grid with a normal switch, the neighbours would see a brownout (because of the current required to magnetize the generator) followed by a power peak due to the generator current surging into the grid. You may see the situation in the drawing in the accompanying browser window, where you see the flickering of the lamp when you operate the switch to start the wind turbine. The same effect can possibly be seen when you switch on your computer, and the transformer in its power supply all of a sudden becomes magnetized.
Another unpleasant side effect of using a "hard" switch would be to put a lot of extra wear on the gearbox, since the cut-in of the generator would work as if you all of a sudden slammed on the mechanical brake of the turbine.

Grid connection

To prevent this situation, modern wind turbines are soft starting, i.e. they connect and disconnect gradually to the grid using thyristors, a type of semiconductor continuous switches which may be controlled electronically. (You may in fact have a thyristor in your own home, if you own a modern light dimmer, where you can adjust the voltage on your lamps continuously).

Thyristors waste about 1 to 2 per cent of the energy running through them. Modern wind turbines are therefore normally equipped with a so called bypass switch, i.e. a mechanical switch which is activated after the turbine has been soft started. In this way the amount of energy wasted will be minimized.

Weak Grids, Grid Reinforcement
If a turbine is connected to a weak electrical grid, (i.e. it is vary far away in a remote corner of the electrical grid with a low power-carrying ability), there may be some brownout / power surge problems of the sort mentioned above. In such cases it may be necessary to reinforce the grid, in order to carry the fluctuating current from the wind turbine.
Your local power company has experience in dealing with these potential problems, because they are the exact mirror-image of connecting a large electricity user, (e.g. a factory with large electrical motors) to the grid.

Grid connection

Flicker
Flicker is an engineering expression for short lived voltage variations in the electrical grid which may cause light bulbs to flicker. This phenomenon may be relevant if a wind turbine is connected to a weak grid, since short-lived wind variations will cause variations in power output. There are various ways of dealing with this issue in the design of the turbine, mechanically, electrically, and using power electronics.

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Wind Turbine Grid Connection

4:03 PM 1 Comment

The wind turbines generate power by rotating a permanent magnet generator which generates three phase AC at the frequency of the turbine's rotation. The AC power from the generator is not only the wrong voltage to be connected to the local power grid, but also, as the wind speed changes so does the rotational speed of the turbine, and therefore the frequency of the power generated. The power from the generator therefore needs to be converted to DC and then fed into a special electronic device called an inverter, to ensure that it is always at the correct frequency and voltage for the local grid. 

Grid connection

Any power you generate will be first used by your own property, thereby saving you the maximum amount possible on your electricity bill. Any excess energy your wind turbine generates, e.g. on windy days or at night, is "spilled" to the power grid and your electricity supplier pays you for it. 

Grid connection

In order to charge your electricity supplier for any energy that you export to the grid, you need to have a new bi-directional electricity meter installed which will work both when you buy (import) and sell (export) electricity. Depending upon your local requirements, there may be additional meters needed to record energy generation to enable a claim for a Government subsidy. 

Shown below is a simplified block diagram of how all the system components are connected in the EU.

Companies however shortly hope to offer an off-grid package which when combined with a battery pack, and optionally solar PV panels and/or a diesel generator will enable the generation of “mains” power where there is no grid connection. For more information on small wind turbines go to small wind turbines.

Grid conection

The inverter also provides essential safety features to control the power output from the turbine, and to automatically switch off the current if the grid connection should fail. This means that should the grid connection fail, the inverters will switch off their output and there is therefore no danger to any maintenance engineers fixing the fault. This does however mean that the wind turbine will produce no power to the property if the mains connection fails. 

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